Ribbon Blender

Product Details:

Ribbon Blender Mixer commonly known as horizontal ribbon mixer machine perform mixing through ribbon blades. The name of equipment ribbon blender derived from its ribbon shaped blades uses for mixing process. Machine having U shaped bowls in which ribbon shaped blades welded onto one pipe shaft. This pipe shaft rotated through external motor and gearbox. Suitable size bearing and pedestal block provided for smooth rotation of shaft. Mixing time in the blender ranging from few minute to hour depending material type and characteristics. Ribbon blender can be fabricated in mild steel, stainless steel 304, stainless steel 316, titanium and other metals as per individual process requirements. Ribbon mixers are available in different capacities ranging from just one liters to several cubic meters.
Features of Ribbon Blender

• Available for various working capacities between 5 to 25000 liters. 
• Advanced flush bottom discharge valve located in the centre.
• Inline helical / planetary reduction gearbox.
• Shaft sealing options available as per your specific requirements. Gland packing and double mechanical seal can be made available too.
• Many other features.

Working Principle Ribbon Mixer Machine

Ribbon blender demonstrate true performance equipment when talk about chemical processing. At the same time machine is simple to use than even non skilled worker can operate it very easily. Blender work on two major principles – convective mixing and diffusion. Convective mixing can be understood as macro movement of large sized solids. The other type of mixing, diffusion mixing takes place when individual particles in front of the ribbon move in a particular direction and the nearby particles do not move at all or lag behind.

Material is fed from the top cover of the machine. Manual loading can be perform or we can offer optionally auto feeder for loading materials inside the bowl. As material process in both directions, there is homogeneous mixing performs in each time. After mixing process material get discharges from slide gate valve provided at bottom shell of the equipment.

The horizontal mixing vessel of the rubber blender is fed with the material from top by using the feeding devices provided and mounted near the cover. Since the horizontal ribbon blender causes material movements in different directions, you can expect astonishingly perfect homogeneous mixing. There are one or more discharge valves provided for material discharge.

Applications of Ribbon Blender Mixer

Ribbon Blender can be use for wide array of application span over pharmaceuticals, cosmetics, bulk ingredients, food preservatives, specialty chemical, beverages and lot more. Below are some of the major applications of the equipment:

Pharmaceuticals Application: Bulk Drugs, API and Nutraceuticals

Cosmetics Application: Talcum Powder, Eye shadow, Face powders, Laundry detergents. 

Chemicals Application: Dyes, Intermediates, Pigments, Pesticides, Fine Chemicals, Rubber Chemicals, Abrasives, Engineered plastic resins, Epoxy resins, Carbon black, Fire retardants, Polyethylene, Chemicals, Gypsum, PVC compounding, Cleaning compounds, Plastic powders

Food Appliactions: Infant formula, Cocoa mix, Instant salad dressing, Cake mixes, Seasonings, Flavorings, Gelatin,    Milk Powder, Pet foods, Bakery premixes, Cake mixes, Instant breakfast cereals, Spice blends, Dietary supplements, Instant drink blends, Spices, Dried food products

Agrculture Application: Insecticides, Pesticides, Fertilizers, Pesticides and herbicides, Bird seeds

Other Applications: Handling large Dry and wet powder volume, Crystalline products, Low-viscosity paste and liquid in chemicals

PLOUGH SHEAR MIXER

Plough mixer effectively manages material inflow. Due to the high-speed and shape of plough agitator, centrifugal vortex action, material in the plough mixer moves in three-dimension and mixed effectively. This type of mixer is most suitable for dry powder, small fiber, granule, liquid and paste with low viscosity.

Plough shear mixer & dryer is a single shaft compulsory mixing equipments. Some sets of plough shears are installed on the main shaft in dislocation, which avoids the mixing dead zone in the  structure. While processing, the material in the mixer tank moves in the direction of the votex centrifugal force generated by the constantly blending plough shears, hence to achieve scattering, dispersing and fast mixing of material.

In a plough shear mixer for materials like fiber or some damp agglomerate, a high-speed chopper can be placed in the mixer tank for scattering and dispensing the materials with combination of plough shear mixing agiator.

Sloping blades or plough blades are set on single shaft. When plough mixer is operating, the material is continuously mixed by the special structure. The dead corner is avoided with radial and longitudinal movement simultaneously, hence highly accurate mixing is achieved.

When functioning, material in mixer tank move following the direction of the incessant vortex centrifugal force generated by the incessantly amalgamation plough shears, thus to attain dispersal, disperse and fast mixing of material. Some materials like fiber or some moist agglomerate material, high speed chopper are exceptional material and can be installed within mixer tank. The tank, then scatter and dispense these materials with amalgamation of plough shear mixing agitator. The high speed choppers are located at the barrel side downward angle of 45 degrees of the plough shear mixer, the chopper heads elongate into the barrel. The effective range of choppers, supplied with plough dryer, ensures the thorough mixing of materials and also shears in high haste.

Performance & Technical Features:

· Output capacity 100-10000 liters

· Powder Drive 3kw-55kw

· Mixing time: 3-15 minutes

· Changeable mixing agitators

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Additional Information:

• Item Code: PSM
• Minimum Order Quantity: 1 Piece
• Production Capacity: 100 lts to 10000 lts
• Delivery Time: 2 months
• Packaging Details: plastic wrapping