Centrifuge Machine

Product Details:

GMP Centrifuges offered comprise energy efficient machines that meet the demands of separating solids from liquids. These filtration type centrifuge finish featuring the use of rotating basket for supporting the filter media and delivers superior centrifugal force that forces liquid out through filter media with solid retained inside rotating basket. These also deliver higher centrifugal force that provides for optimum dryness of solids.

Features:

• Centrifuges designed for achieving optimum solid/liquid separation
• Can handle particle size distribution of 5 microns to several mm
• Can handle slurry temperatures from -10 to 80oC
• Suitable for sticky, hard, crystalline as well as amorphous materials
• Can also supply centrifuges for other process conditions
• Machines supplied with Inertia Plate as well as Anti-Vibration Mounts
• Fully opening outer case provision support

Price Range:-Rs.3,00,000 - Rs.20,00,000/-

Product Details:

The Bag lifting type centrifuge is an improvement on the basic Manual Top Discharge Centrifuge. The machine has a dynamically balanced rotating basket with a conical shell for easy removal of filter bag with solid material. Our compact spring assisted lifting mechanism enables opening of lid by a single person. Alternatively, Hydraulic or Pneumatic arrangement can also provided.

Advantages :

• Easy and fast unloading without fatigue.
• Increased production because of reduced batch time.
• No residual heel.
• Crystal structure intact since no attrition.
• Useful for hard, slimy, crystalline and amorphous cake.
• Easy cleaning and maintenance due to fully opening outer body lid.
• Reduced Human contact.

Safety Feature : Our new locking system for basket top does not allow the machine to start unless all basket locks are properly engaged.

Available Features:

• Basket :
  • Basket is conical to facilitate easy removal of filter bag and prevent tearing of filter bag
• Suspension / Mounting :
  • Inertia Plate and Anti Vibration Mounts ( 4 Point Mounting ).
• Drive and Transmission :
  • Variable Frequency Drive (Inverter)
• Optional Features
  • Full Body Opening for better accessibility for cleaning and maintenance
  • cGMP Construction
  • cGMP Lifting Device
  • Inerting System
  • Vibration Monitoring
  • Cleaning in Place

Available Sizes (Basket Dia) : 24’’(610) mm to 60’’(1524)mm

Volume under Lip : 45-500 lit per batch
Max Permissible Load * : 45-500 kg per batch
Centrifugal Force :358-733 G units depending on size of Basket
Speed of Basket :650-1400 RPM - depending on size of Basket

Material of construction : Material of construction : Stainless Steel , Carbon Steel, Hastelloy, MS Rubber Lined , Fluoro Polymer Coating / Lining viz.- Halar (ECTFE), Teflon (PFA)

Lining/ Coating can be provided not only on the contact parts but also on the exterior body for prevention from spillage and corrosive atmosphere.

 

Additional Information:

• Item Code: 8422
• Production Capacity: 5 centrifuges per month
• Delivery Time: 2-3 months
• Packaging Details: wrapped in plastic shrink film

Product Details:

The Top Driven Bottom Discharge Centrifuge Machine is single point suspension, where the basket is mounted over the central spindle which is suspended at top in the bearing housing. The cake is discharged at bottom through the pockets provided in the centre of the basket.

Specifications:

Additional Information:

• Item Code: 8421
• Production Capacity: upto 10 centrifuges per month
• Delivery Time: minimum 2 months
• Packaging Details: wrapped in plastic sheet / film

Product Details:

NSIE Four point suspended rubber lined basket centrifuges are a safe and effective way to dewater acidic and hazardous chemicals. They are a valuable tool for the chemical industry and help to ensure the safe handling of these materials. Here are some additional benefits of using three point suspended rubber lined basket centrifuges for acidic and hazardous chemical dewatering :

• Increased safety: The rubber lining of the basket protects the centrifuge from th corrosive effects of the chemicals, which helps to prevent accidents.
• Reduced environmental impact: The high degree of separation achieved by three point suspended rubber lined basket centrifuges helps to reduce the amount of hazardous waste that needs to be disposed of.
• Improved efficiency: The three point suspension system allows the centrifuge to operate at high speeds, which helps to reduce the processing time.
• Lower operating costs: The rubber lining of the basket and the three point suspension system help to reduce the wear and tear on the centrifuge, which lowers the overall operating costs.

If you are looking for a safe, effective, and efficient way to dewater acidic and hazardous chemicals, then four point suspended rubber lined basket centrifuges are the perfect solution.

Product Details:

The manual top discharge centrifuge is one of the simplest types of centrifuge widely used in the industry. The solid material is scooped out manually from the top of the centrifuge.

Advantages :

• Manual removal of solids results in total protection of crystal structure.
• Extremely simple operation.
• Very low solids loss in filtrate.
• Distinct separation between mother liquor and crystal enable better product quality.

Available Features:

• Suspension / Mounting :
  • Inertia Plate and Anti Vibration Mounts ( 4 Point Mounting ).
• Drive and Transmission :
  • Variable Frequency Drive (Inverter)
• Optional Features
  • Full Body Opening ( FBO ) for excellent accessibility for cleaning and maintenance
  • Full Lid opening for accessibility for cleaning and maintenance
  • cGMP Construction
  • Inerting System
  • Vibration Monitoring
  • Cleaning in Place

Available Sizes (Basket Dia) : 18’’(460mm) to 60’’ (1524mm) Volume under Lip : 18 to 600 lit per batch.
Max Permissible Load * : 18 to 500 kg per batch.
Centrifugal Force : 358 to 700 G units - depending on size of Basket
Speed of Basket : 650 to 1400 RPM- depending on size of Basket

Material of construction : Stainless Steel , Carbon Steel, Hastelloy, Rubber Lined , Fluoro Polymer Coating / Lining viz.- Halar (ECTFE), Teflon (PFA )

Lining/ Coating can be provided not only on the contact parts but also on the exterior body for prevention from spillage and corrosive atmosphere.

 

Additional Information:

• Production Capacity: 5 centrifuges per month
• Delivery Time: 2-3 months
• Packaging Details: wrapped in platic shrink film

Product Details:

The process of Filtration is similar to other types of Bottom Discharge Centrifuge Machine, the difference being in the method of unloading the solids. The centrifuged solids are scrapped through a scrapper operated either manually, pneumatically or through hydraulic cylinder and the solids are discharged through openings provided in the Basket bottom and Bottom Base / Inertia Plate while the basket is rotating at a slow speed. The centrifuge is driven at 3 speeds i.e. the feed speed, centrifuging feed and scrapping speed. The drive motor is controlled by variable AC inverter drive to vary basket speed with built in dynamic braking system. The AC drive is incorporated with microcomputer and has a facility to interface with programmable logic controller(PLC) for complete automation.

Bottom Discharge Centrifuge Machine:

• Feeding : A filter media is fixed to the cylindrical surface of a perforated basket. The feed slurry is directed to the basket wall using a feed pipe. Feeding is carried out while the basket is rotating at an appropriate speed. After the required cake is built, feeding is stopped. The centrifuge is run for some time to partially de-water the solids. Feeding can be repeated if there is adequate space for further build up of cake.
• Washing : After feeding, washing is carried out by pumping wash liquid through the wash pipe.
• Spinning : The basket is run at the spinning speed to complete the de-watering process.
• Scraping : The speed of the basket is reduced to the scraping speed (slow speed). A scraper knife cuts the solids, discharging them through the chute.
• Heel Removal - Optional : Some material remains on the filter media after scraping and is called residual heel. This heel can be removed by using the heel removal system.
• Cleaning In Place - Optional : The centrifuge can be cleaned using a CIP system.
• Dynamic Braking :The centrifuge basket is braked or slowed down using an electrical braking system. The back EMF generated by the motor when idling is used to create the breaking impulse. This braking ensures a safe and friction free means of halting the rotating assembly.
  Seperate heat sinks are given to ensure that the heat generated is dissipated effectively and the unit can be located even outdoors.

Advantages:

• Cake discharge in powder form.
• Solid discharge in closed environment
• Operation can be automated using a PLC.
• Heel removal system enables regenerating of filter media.
• Toxic, allergic or hazardous material can be safely handled.
• Minimum attrition of crystal due to scraping at low speeds.
• No contact between product and operator during operation.
• Drastic reduction in manual labour due to discharge of filter cake with help of a scraper.

Material of construction :

• Stainless Steel, Carbon Steel, Hastelloy, Rubber Lined, Fluoro Polymer Coating/Lining viz.- Halar (ECTFE), Teflon (PFA )
• Lining/Coating can be provided not only on the contact parts but also on the exterior body for prevention from spillage and corrosive atmosphere.

Note : Bottom Discharge Centrifuge is advised for a non-sticky crystalline product which can be easily cut by the scraper blade.

Product Details:

We are actively engaged in manufacturing and supplying a superior quality assortment of Four Point Suspension Centrifuge Machine. In a 4 Point centrifuge the vibration are isolated with a help of heavy Inertia Plate and Visco Dampers instead of a 3 point pendulum suspension where the vibration of centrifuge are isolated with a help of spring and Pendulum Bolts arrangement. Four point suspension centrifuges are manufactured using high grade factor inputs and advanced technology in compliance with international quality standards. In order to ensure their optimum quality, these are quality tested on various parameters by our quality inspectors. Also, these products can be customized according to the client's specifications and requirements.

Features :

• The vibration transmission is nil& operates very smoothly.
• Good and clean house - keeping possible
• Can be mounted on upper floor and can be easily relocated
• No cost of R.C.C foundation
• Can be shifted easily
• Working area is free from abstracts and a clean area can be maintained.

Additional Information:

• Production Capacity: upto 10 centrifuges per month
• Delivery Time: minimum 2 months
• Packaging Details: wrapped in plastic film

Product Details:

These centrifuge machines are used for small batches in plant and R&D laboratories. They are mounted on Anti Vibration Mounts and do not need a heavy foundation.

These machines can be provided on Trolleys so that they can be moved easily between different operational areas.

Optional Features

• Trolley Mounted
• Full Body Opening

Available Sizes (Basket Dia) : 12’’(305 mm)-14’’(355 mm)
Volume under Lip : 1L , 2 L , 6 L & 10 L
Max Permissible Load * : 6-10 kg per batch
Basket Speed : 2000 / 3000 RPM
Centrifugal Force : 682 / 1791 G units

Laboratory Centrifuges are provided with Variable Frequency Drive so that Lab trials can be taken at various speeds i.e at different Centrifugal Forces to enable our customers to upscale and thereby decide on the bigger size of Centrifuge.

We can also offer above Lab models in FBO (Full Body open) construction to ensure better cleanabililty and validation.

Available Sizes (Basket Dia) : 8"( 200 MM) ,12’’(305 mm)-14’’(355 mm)
Basket Speed 2800
Centrifugal Force : 1331 / 1553 G units

Material of construction : Stainless Steel , Carbon Steel, Hastelloy, Fluoro Polymer Coating / Lining viz.- Halar (ECTFE), Teflon (PFA )

Lining/ Coating can be provided not only on the contact parts but also on the exterior body for prevention from spillage and corrosive atmosphere.

Additional Information:

• Production Capacity: 5 Centrifuges per month
• Delivery Time: 1 month
• Packaging Details: wrapped with plastic film

Product Details:

We offer a technologically designed range of Three Point Suspension Centrifuge Machine that is manufactured by using quality steel. Our Centrifuges are extensively finds its application in various industries such as dairy, food, pharmaceutical, and chemical. These are well known in market due to their distinctive features like robust construction, easy to use, low maintenance, and highly efficient performance. These can be customized as per the clients' requirements.

Application :

• Used for separating liquids from solids by the chemical, pharmaceutical, textile and dyestuff industries.

Additional Information:

• Production Capacity: upto 4 centrifuges per month
• Delivery Time: 2 months
• Packaging Details: wrapped with plastic shrink film