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Ribbon Blenders

Ribbon Blenders
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Ribbon Blender accurately blends small proportion into large stocks and rapidly mixes and discharge.

Multiple blades set at different angles on the horizontal shaft, sweep the entire length of the mixer trough. Ribbon Blender has the effect of moving alternate sections of the mix towards the center of trough and remainder towards the outer ends. This moves and turns the whole mixture to & fro, up & down movement, leaving no pockets of unmixed material and giving a through blending in the shortest possible time.

Product Details :
Design TypeStandard
Frequency (Hz)50 - 60
MaterialStainless Steel, Mild Steel
Material GradeSS 304, 316
Power SourceElectric
Voltage220 V / 380 V
Blending time15 to 20 minutes


Construction
These ribbon blender are fabricated from heavy gauge steel, or any specified material of construction. Design aspect planned for maximum efficiency in leak proof construction. These ribbon blenders are built for long trouble free service.

Additional features could be provided for :
  • Chopper blades - 2 Nos., moving at cutting speed, are provided at diagonally opposite sides to break lumps coarse particle of the mixture.
  • Liquid spraying nozzles with dozing system.
  • Nitrogen (N2) blanketing
  • Pneumatically operated bottom valve.
  • The unit can be provided on load cells, to weight the mass accurately Jacket for heating / cooling.






Pharma Ribbon Blender

Pharma Ribbon Blender
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Based in new technology and modern machines, our company is engaged in manufacturing, supplying and exporting a wide range of Pharmaceutical Blender in the market. This blender is used for blending and mixing dry powder and granules uniformly. The offered blender is highly acknowledged in pharmaceutical, food processing, and cosmetic industries for mixing processes. We hold the expertise in offering these blenders at an affordable price.

Features:
  • Sturdy construction
  • Low power consumption
  • User friendly design
  • Easy installation
  • Available in numerous modes
  • Ideal in wet & powder mixing






Powder Mixer

Powder Mixer
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To mix dry powder & granules, this Industrial Powder Blender is considered very suitable and effective. These ribbon blenders are extensively used for cosmetic powder, food, chemicals. It is an efficient and versatile machine used for mixing powder and granules homogeneously. All the contact parts of the blender are made from materials with grades as required by customers. Our blender offers uniform mixing and easy discharge of material.

Specifications :
  • U-shaped horizontal trough containing a rotating double helical ribbon or paddle agitator.
  • Clearance of 3-6 mm is maintained.
  • Charging material is through top nozzles. Discharge through bottom valve.
  • Blending time-15 to 20 minutes, 90 to 95 percent or better homogeneity.
  • Ribbons are best suited for free flowing and cohesive products.






Chemical Blender

Chemical Blender
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We have emerged in offering our customers a wide array of superior quality Chemical Blender. Our experienced professionals manufacture offered chemical blenders using advance technology and latest techniques.

Product Details :
Design TypeStandard
Frequency (Hz)50 - 60
MaterialStainless Steel
Material GradeSS 304, 316
Power SourceElectric
Voltage (V)380
Power3 to 5 HP


Features :
  • Sturdy construction
  • Durability
  • Fine finishing






Horizontal Ribbon Blenders

Horizontal Ribbon Blenders
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Horizontal ribbon mixer is widely used in chemical, pharmaceuticals, food, and construction line. It can be used to mix powder with powder, powder with liquid, and powder with granule.
Under the driven of motor, the double ribbon agitator mix the material quickly. This ribbon mixer is characterized by high mixing effect, large productivity, and a very low failure rate. Since it is a batch type mixer, customer should choose the model according to the output per batch.

Product Details :
ApplicationIndustrial
Capacity10000 L
GradeSS 304, 316
Power (Kw)15
Power SourceElectric
Voltage220 V / 380 V
Power(W)0.75 kW~45 kW


Features :
  • It is suitable for mixing materials of powder-powder and power-liquid, especially for paste, powder and thick materials, such as putty, stone coatings, metal powders etc.
  • It is a new type of mixing equipment with high efficiency, high uniformity, high load factor,low energy consumption, low pollution and little destruction to frangible material.
  • The major sections of a mixer are barrel, ribbon agitators, feeding ports, discharging port and driven unit.
  • Double ribbon mixer drive the material from two ends to centre through the help of the outer ribbon, while the inner ribbon push the material from centre to two ends, thus material achieve a high mixing effect at short time.
  • The ribbon mixer can be equipped with heating or cooling jacket if temperature control is required. We will add spraying or atomizing unit inside the tank.






Chopper Blades for Mixer

Chopper Blades for Mixer
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In certain cases the mixing of solid powder is carried out with liquid and during the process lumps are formed and to overcome this, the use of chopper blades is provided to break the lumps and to carry out the operation. The chopper blades are flanged on either side of the trough of the blender. The chopper consists of multiple sharp edged blades and rotates at high speed to carry out the operation.

Technical Data :
Model Working Volume Full Volume A (Inside) B (Inside) C (Outside) H.P Speed RPM
CFT Cu. M CFT Cu.M Mm Mm Mm
RB-03 10 0.3 14 0.40 500 600 1500 3 to 5 56
RB-05 20 0.5 27 0.75 600 750 1800 5 to 10 48
RB-10 35 1.0 45 1.27 800 950 1800 7.5 to 15 38
RB-15 50 1.5 65 1.84 900 1050 2000 10 to 20 32
RB-20 70 2.0 90 2.55 1050 1200 2000 15 to 30 28
RB-30 100 3.0 120 3.34 1050 1200 3000 20 to 30 26
RB-45 150 4.5 185 5.25 1350 1500 3000 30 to 50 24
RB-55 200 5.5 235 6.65 1500 1650 3000 40 to 60 21
RB-70 250 7.0 300 8.5 1500 1650 4000 40 to 60 18
RB-85 300 8.5 350 9.9 1650 1800 4000 50 to 75 18




Ultra Fine Air Classifying Mill

Ultra Fine Air Classifying Mill
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Ultrafine Air Classifying Mills are used for size reduction of various products to microfine particle sizes. The system incorporates integral classifier where the fine particles of desired size are segregated and the over size particles back to the grinding chamber and re-grinded until the desired particle size is obtained. Air Classifying Mill is very compact and efficient, having sharp classifier cut points which are instantly adjustable. The system incorporates grinding and classification in one single compact space saving design.

Product Details :
Frequency (Hz)50 - 60
Power (kw)20 - 200
Power SourceElectric
Voltage (V)380
MaterialStainless Steel, Carbon Steel
ApplicationIndustrial

Features :
  • Grinding and Classifying in one machine
  • Cool and smooth grinding
  • Steep particle size distribution
  • Sharp Classifier cut point, instantly adjustable.
  • Easy cleaning and maintenance.
  • Low specific energy requirement
  • Compact space saving design.

Principle Of Operation :
The material to be ground is conveyed from a hopper by screw feeder or pneumatically fed through Rotary Air Lock Feeder to the grinding chamber of the Air Classifying Mill (ACM). The pins/bars of the rotor break the particles of the material. These particles are entrained by an air stream which enters below the pin rotor and are carried up between the inner wall and the shroud ring with baffles which decrease the air swirl. These particle then enter the classifying section where the fine material is carried out with the air through the classifier rotor to the outlet, the course material is thrown against the shroud rind and carried down to the pin rotor for further reduction. After leaving the micron air mixed with fine particles enter the bag filter where the fine particles are separated and the clean air is discharged to the atmosphere.




Multiple Compartment Cylindrical Ball Mill

Multiple Compartment Cylindrical Ball Mill
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Single compartment Mill is a conventional type of batch mill, consists of cylindrical steel shell with flat steel ends welded to shell. Ball Mill rotates around a horizontal axis partially filled with raw materials to be ground plus the grinding medium. The material and the grinding medium are fed and discharged through an opening manhole on the cylinder shell. Ball Mills usually have replaceable liners inside and replaced when they wear out. Material fed through the mill is crushed by impact and grounded through attrition between the balls

Product Details :
ApplicationIndustrial
GradeSS 304, 316
MaterialStainless Steel, Mild Steel
Power SourceElectric
Voltage (V)380
Frequency50 - 60 Hz

Technical Data :
Size Dia x L, ftMax. Ball Load lb.Motor HPNormal RPMCement clinkerLimestoneCalcined
From 97%fromGypsum to 95%,
<200 - m To<12.m to 95%100m t.p.h. (c)
95% < 325 -< 100m t.p.h. (b)
m bbl / hr. (a)
4 x 108.55028 to 30922
4 x 1815.310028 to 301754
5 x 223620025 to 2737109
6 x 247035022 to 24651716
7 x 2610250020 to 22952523
8 x 3018090018 to 201704542
9 x 30223120016 to 182356560
10 x 30278150015 to 172808074





Conical Ball Mill

Conical Ball Mill
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The Conical Ball Mill is most efficient when compare with cylindrical mill. Classification and circulation within the mill is the principle of operation for the conical mill. In a cylindrical mill most of the work is accomplished in only a portion of the mill cylinder length and the end corners are in effective. In conical ball mill it is maximum utilization. More over the structural advantage of a cone are well known. The truss is the strongest type of structure. The conical ball mill is built on this structurally sound principle. Minimum shell surface per unit of grinding volume, less liner weight and thereby reduced dead weight load of the mill, less bearing friction loss and over all power consumption, classification are added advantages.Conical Ball Mill a closed circuit system incorporate the classification system comprising the Rotary Classifier, Dynamic Classifier, Multi cyclone & Bag Filter

Product Details :
ApplicationIndustrial
MaterialStainless Steel, Mild Steel
Power SourceElectric
Voltage (V)380
Frequency50 - 60 Hz

Technical Data :
Mill dia. ft X cylinder Length inBall Load lbRPMMotor HPCAPACITY t.p.h.
Lime stoneCement clinkerChrome ore From <¾" to 97% <200. m.
(e)
Ilmenite Sand From <40.m To 98% <200.m.
(f)
From <¾" to 99% <20. m.
(a)
From <3/8" to 90% <200. m.
(b)
From <1" to 99% <20. m.
(c)
From <20.m to 95% <325. m.
(d)
4½ x 163,80030201.61.07.03.10.670.44
5 x 226,70028403.32.01.57.31.10.90
6 x 2211,10026605.73.52.813.01.91.50
7 x 2217,000
24
100
9.0
5.2
43.0
18.0
2.8
2.20


Note :
  • Closed circuit with vibrating screen ; product will contain 38 to 42% <200.m
  • Closed circuit with air classifier; Fan power is 4 to 5 hp/ton.
  • Closed circuit with vibrating screen classifier ; product will contain 35 to 40%<200. m.
  • Closed circuit with classifier ; fan power 2 to 2.5 hp per bbl.
  • Chrome ore pre-dried; crushes readily but hard to grind ; add 6 hp/ton for air classifier fan power.
  • Very hard. Closed circuit with air classifier requires 9 hp/ton additions.





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